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Make 12TPI use Bolton Tools CQ9332, CQ9332A

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Bolton Tools CQ9332A , CQ9332 threads 12 threads per inch.

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Tags: Bolton, CQ9332, CQ9332A
January 17th, 2012  |  Posted in Lathe Cutting Tools  |  Comments Off

Building A Hobby Crucible Furnace

Author: admin

Efficient melting of metal in the hobby foundry requires a simple, but well

designed, easy to operate melting furnace. A well-designed furnace does not necessarily mean it will be expensive to build, or that it is complicated to construct and operate.

If you’re just beginning your metal casting journey, there will be a multitude of questions that will need to be answered; and if you follow some simple methods, your learning curve will be dramatically reduced.

A well-built furnace will take you another step along the path to being able to maintain an important piece of equipment for your hobby foundry set up. Without an efficient furnace your hobby metal casting experience could well be one of total frustration & disappointment.

It is possible to build a furnace from scrap materials found around the workshop. This is not to say that it will look trashy, or poorly made, the point being made here is that you do not need to build everything from new materials. The only material you will need to buy is the special high temperature resistant refractory to line the furnace walls with, plus a few brass connectors from the local plumber for the gas feed line and some brass rod to custom-make your own special gas jet for the burner. The rest you can quite easily make yourself if you have metal working skills.

One of the biggest problems the hobby foundry worker has to overcome,

is to acquire the knowledge to build a high-energy output burner, the subject of burners can raise many arguments amongst hobby foundry workers, and there is a straightforward solution to building an efficient burner, by following simple instructions any practical person can fabricate an efficient burner that will quickly melt metals such as aluminium and bronze without effort. The process to build a high output furnace burner is really quite simple, but there are a few small parts that need to be machined on a lathe.

If you don’t have the luxury of a lathe in your workshop, perhaps a friend

can help you out. Although, many hobby metal workers do own a metal

lathe these days, it is almost a must have for the average home engineer

in this ever-increasing DIY age. You will also need a MIG or ARC welder

(Max 180 Amp) to fabricate the furnace.

Be very careful with your gas pipe & joint connections, although there

are no great line pressures involved with the gas feed to the burner, but any small leak could lead to the possibility of a dangerous explosion.

Propane gas expands between sixty and one hundred times once exposed to air. So be aware, gas is the most efficient fuel you can use to fire a crucible furnace, but it can also be an extremely dangerous material. You need to follow any building instructions carefully and not be tempted to take any shortcuts as they may lead to personal injury.

If you are a resourceful, practical person, you could build your own crucible furnace for less than $70.00US, this is a mere fraction of the cost of a commercial unit, and should be equally as efficient, and provide many years of reliable melting service.

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Tags: Building, Crucible, Furnace
January 11th, 2012  |  Posted in Lathe Cutting Tools  |  Comments Off

Wood Bowl Blanks – Easy Templates Help You Cut

Author: admin

Bowls are round so bowl blanks are easiest turned on the wood lathe if they too are round. When cut from the log they are rectangular when seen from the top and are awkward to mark round for cutting. A few, simple, homemade templates make the process of marking and cutting easy.

To cut a bowl blank a section is cut from a log equal or a bit longer in length than the diameter of the log. So a fourteen inch long section may be cut from a twelve inch log. This is then cut lengthwise through and through to leave two bowl blanks each with a curved bottom from the outside of the log and a flat top from the chainsaw cut.

If the bowl blank is to be trimmed with the saw on the sawbuck it needs to be marked for good cutting. A circle could be drawn on it with a large compass or a set of trammel points but a set of templates are easier to use. On a band saw to cut the bowl blanks round one would want the flat side down and it is really awkward to draw a decent circle on the curved and often uneven surface of the log. Templates make it easy to do the cutting.

While the templates could be cut out of any light wood or plywood, they tend to take a beating. Any cardboard could be used and is easily and cheaply replaced. All the templates are is a set of cardboard circles of various diameters, each clearly marked on the template, and with the centers punched. Sizes may range from five to fifteen inches in half inch increments if your lathe permits a fifteen inch bowl. Otherwise make the set as large or as small as you like.

For cutting on the sawbuck, merely take the appropriate template and draw a circle on the flat side of the blank, proceeding to cut to the line with the chainsaw. While it may not be a perfect circle that results, depending on your skill with the chainsaw, it will prevent cutting inside the hoped for blank.

On the band saw, the templates shine. Lay the blank on its flat and place the template on the curved side. Hold it in place with a small nail or a tack through the center. If the band saw blade hits the template it may cause it to spin. This can be prevented with a second tack about an inch from the first. There is no need to draw a circle on the curved uneven surface, just follow the edges of the template.

A few pieces of cardboard make a difficult job much easier and safer. Enjoy making the bowl blanks and keep turning at the wood lathe.

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Tags: Blanks, Coyotes, Templates
January 6th, 2012  |  Posted in Lathe Cutting Tools  |  Comments Off

Basic CNC Preventative Maintenance Program and Best Practice

Author: admin

Its amazing how little preventative maintenance is ever performed within the majority of manufacturing companies today. I am often asked by Maintenance personnel on how other companies take care of there CNC equipment. What’s my answer? This is typical if its not broke don’t fix it.

What I have outlined below is how you can set up a preventive maintenance program based on little knowledge of CNC and maintenance and minimal amount of downtime by covering the most basic and important parts of a PM program. The items below will save you the most money down and prevent a future breakdown.

Minimum Basic CNC preventive maintenance program

1. Check your machine oil levels–turret, B-axis, ATC & magazine gear boxes, spindle gear box, hydraulics. If you have a leak-fix it. You are contaminating your coolant, reducing your tool life and putting more contaminants into the oil system every time you fill the tank.

2. Clean chips out of every corner of the machine.

3. Pull back the waycovers and clean out the troughs in the ballscrew area and allow coolant to drain properly and avoid flooding into your bearing housings.

4. Check for lube on your box way machines. There should be a line from the wiper every time you reverse the axis on the leading edge.

5. Check the clamp force of the spindles every 3 months- this is a 15 second check. This PM check is so important- you could save a spindle, increase tool life and part quality.

6. Check your pallet change alignment and operation if equipped. The last thing you want to do is throw a fixture in a machine. Also clean chips from under the pallets and B-axis

7. Perform a basic inspection of cables, hoses and electrical fans on the outside and inside of electrical cabinets. Do not forget to check the drive fans or computer fans as well.

8. Clean & replace any filters as necessary.

9. Check your CNC tool change alignment. Maybe not the easiest for a novice but at least look at it for something obvious. Fix any CNC machines that are dropping tools on occasion. There is a reason! Do not let it go. Damages to waycovers, ATC cam followers and gear boxes, tool fingers, and spindle damage will occur.

10. Check your backup batteries and make backups of parameters through your DNC system. With today’s economic times many machines are powered down for extensive periods of time. Hope you have backups or original data sheets.

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Tags: admiration, Allergy, Burts, Celeste, Condom, explains, Lutrario, Maintenance, Natural, Practice, Preventative, Program, Solutions, willow
January 3rd, 2012  |  Posted in Lathe Cutting Tools  |  Comments Off

Klein D238-8 Semi-Flush High Leverage Angled Head Diagonal Cutting Pliers

Author: admin

Klein D238-8 Semi-Flush High Leverage Angled Head Diagonal Cutting Pliers


Klein D238-8 Semi-Flush High Leverage Angled Head Diagonal Cutting Pliers Feature

  • Semi-flush cutting knives cut cherry burrel rivets. For use on non-ferrous wire only
  • High-leverage design. Rivet is closer to the cutting edge for 36 Percent greater cutting power than other plier designs
  • Angled head design for easy work in confined spaces
  • Induction hardened cutting knives for long life
  • Klein offers a lifetime warranty on material defects and workmanship for the normal life of the product

Klein D238-8 Semi-Flush High Leverage Angled Head Diagonal Cutting Pliers Overview

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Klein D238-8 Semi-Flush High Leverage Angled Head Diagonal Cutting Pliers Specifications

Available at Amazon Check Price Now!



*** Product Information and Prices Stored: Apr 30, 2011 20:30:39

Tags: Angled, Cutting, D2388, Diagonal, Leverage, Pliers, SemiFlush
April 30th, 2011  |  Posted in Klein  |  Comments Off

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